Quality Control Of Women's Bag Products Using The Seven Tools and Kaizen Methods
Pengendalian Kualitas Produk Tas Wanita Menggunakan Metode Seven Tools dan Kaizen
DOI:
https://doi.org/10.21070/ups.3866Keywords:
Quality Control, Seven Tools, Kaizen, Women's BagAbstract
UD. Jaya Collection grapples with significant product defects, inadequate quality control during production. Over June to August, defects amounted to 24 pieces (9%) in June, 26 pieces (9%) in July, and 22 pieces (8%) in August. The research's goal is to identify the causes of defects in women's bag products, propose enhancements, and establish quality control. November recorded the highest defects at 41 out of 412 pieces, while September had the lowest at 25 out of 265 pieces. Identified defect types encompass uneven stitching (28 pieces), damaged zippers (24 pieces), insufficient adhesive (25 pieces), and fabric mold (19 pieces). Analysis suggests necessary improvements in production, worker skills, machine maintenance, material handling, SOP refinement, and workspace conditions. Recommendations include implementing the Kaizen Five M Checklist, 5S methodology, and emphasizing supervision, training, machine maintenance, materials, SOP, and environment. However, additional research is crucial to unveil other contributing factors to product defects.
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