Analysis Quality Control of Car Exhaust Components Using the Method Six Sigma and Root Cause Analysis (RCA)
Analisis Pengendalian Kualitas Komponen Knalpot Mobil Menggunakan Metode Six Sigma dan Root Cause Analysis (RCA)
DOI:
https://doi.org/10.21070/ups.3109Keywords:
quality, Six Sigma, Root Cause Analysis (RCA), Exhaust ComponentsAbstract
Defect is a high risk because it can reduce the company's productivity quantities which often caused by defects in its production. For 6 months PT XYZ was able to produce 184.708 pcs of car exhaust components and found 5.888 pcs with a percentage of 3.18% of car exhaust components experiencing defects. Drawing discrepancies, berets, press marks, dents, oblique punches, overlaps, non-conformities in forming results and ruptures are defects found. The purpose of this study is to determine the value of sigma in quality control at PT XYZ and to determine the root cause of defects up to the stage of improvement using six sigma method (DMAIC) and Root Cause Analysis (RCA). In data processing using the DMAIC method and obtained DPMO results for 6 months of 4093,975 which are at sigma level 4 values. Factors that affect defects in car exhaust components are materials, methods, people, machines and the environment.
Downloads
References
A. Pranata, A. M. Siregar, B. Dharma, W. S. Damanik, and A. R. Nasution, “‘Mamfaatkan Limbah Skrap Aluminium Untuk Knalpot Sepeda Motor Vega ZR Tahun 2011 Guna Mengurangi Polusi Udara,’” Jurnal Rekayasa Material, Manufaktur dan Energi, vol. 4, no. 2, pp. 161–168, Sep. 2021, doi: 10.30596/rmme.v4i2.8077.
Suhadak and T. Sukmono, “‘Improving Product Quality With Production Quality Control,’” PROZIMA (Productivity, Optimization and Manufacturing System Engineering), vol. 4, no. 2, pp. 41–50, Mar. 2021, doi: 10.21070/prozima.v4i2.1306.
S. Supardi and A. Dharmanto, “‘ANALISIS STATISTICAL QUALITY CONTROL PADA PENGENDALIAN KUALITAS PRODUK KULINER AYAM GEPREK DI BFC KOTA BEKASI,’” JIMFE (Jurnal Ilmiah Manajemen Fakultas Ekonomi), vol. 6, no. 2, pp. 199–210, Dec. 2020, doi: 10.34203/jimfe.v6i2.2622.
H. C. Wahyuni and W. Sulistyowati, “BUKU AJAR PENGENDALIAN KUALITAS INDUSTRI MANUFAKTUR DAN JASA.” Sidoarjo: UMSIDA Press, 2020.
P. Sambodo and A. S. Cahyana, “Desember 2022 Seminar Nasional & Call Paper Fakultas Sains dan Teknologi (SENASAINS 5 th.”
A. Muhazir, Z. Sinaga, and A. A. Yusanto, “‘Analisis Penurunan Defect Pada Proses Manufaktur Komponen Kendaraan Bermotor Dengan Metode Failure Mode And Effect Analysis (FMEA),’” Jurnal Kajian Teknik Mesin, vol. 5, no. 2, pp. 66–77, Aug. 2020, [Online]. Available: http://journal.uta45jakarta.ac.id/index.php/jktm/index
F. Ahmad, “‘SIX SIGMA DMAIC SEBAGAI METODE PENGENDALIAN KUALITAS PRODUK KURSI PADA UKM,’” JISI : JURNAL INTEGRASI SISTEM INDUSTRI VOLUME, vol. 6, no. 1, pp. 11–17, 2019, doi: 10.24853/jisi.6.1.11-17.
T. A. Ashari and Nugroho Anton Yohanes, “‘ANALISIS PENGENDALIAN KUALITAS PRODUK DENGAN MENGGUNAKAN METODE SIX SIGMA DAN KAIZEN (STUDY KASUS: PT XYZ),’” Jurnal Cakrawala Ilmiah, vol. 1, no. 10, pp. 2505–2516, Jun. 2022, Accessed: Feb. 10, 2023. [Online]. Available: http://bajangjournal.com/index.php/JCI
N. Yunita and P. Adi, “‘Identifikasi Proses Produksi Komponen Guide dengan Metode DMAIC pada Supplier PT. X,’” Jurnal Titra, vol. 7, no. 1, pp. 1–6, Jan. 2019.
H. Kurnia, Setiawan, and M. Hamsal, “‘Implementation of statistical process control for quality control cycle in the various industry in Indonesia: Literature review (Implementasi peta kendali statistik untuk gugus kendali mutu pada kasus industri di Indonesia: Kajian literatur),’” Operations Excellence: Journal of Applied Industrial Engineering, vol. 2021, no. 2, pp. 194–206, Jul. 2021, [Online]. Available: https://www.winspc.com/,
R. Yohanes and J. Rahardjo, “‘IMPLEMENTASI LEAN SIX SIGMA UNTUK MENINGKATKAN KUALITAS SISTEM KINERJA PAYROLL FUNCTION PT X DENGAN MEMINIMALKAN BERBAGAI WASTE,’” Jurnal Titra, vol. 6, no. 1, pp. 21–28, Jan. 2018.
A. K. Akmal, R. Irawan, K. Hadi, H. T. Irawan, I. Pamungkas, and Kasmawati, “‘Pengendalian Kualitas Produk Paving Block untuk Meminimalkan Cacat Menggunakan Six Sigma pada UD. Meurah Mulia,’” Jurnal Optimalisasi, vol. 7, no. 2, pp. 236–248, Oct. 2021, [Online]. Available: www.jurnal.utu.ac.id/joptimalisasi
A. Kusumawati and L. Fitriyeni, “‘Pengendalian Kualitas Proses Pengemasan Gula Dengan Pendekatan Six Sigma,’” Jurnal Sistem dan Manajemen Industri, vol. 1, no. 1, pp. 43–48, Jul. 2017.
A. Widodo and D. Soediantono, “‘Benefits of the Six Sigma Method (DMAIC) and Implementation Suggestion in the Defense Industry: A Literature Review,’” INTERNATIONAL JOURNAL OF SOCIAL AND MANAGEMENT STUDIES (IJOSMAS), vol. 3, no. 3, pp. 1–12, 2022.
D. Sutiyarno and C. Chriswahyudi, “‘Analisis Pengendalian Kualitas dan Pengembangan Produk Wafer Osuka dengan Metode Six Sigma Konsep DMAIC dan Metode Quality Function Deployment di PT. Indosari Mandiri,’” JIEMS (Journal of Industrial Engineering and Management Systems), vol. 12, no. 1, pp. 42–51, Apr. 2019, doi: 10.30813/jiems.v12i1.1535.
H. Irawati, F. Kusnandar, and H. D. Kusumaningrum, “‘ANALISIS PENYEBAB PENOLAKAN PRODUK PERIKANAN INDONESIA OLEH UNI EROPA PERIODE 2007-2017 DENGAN PENDEKATAN ROOT CAUSE ANALYSIS Rejection Analysis of the Indonesian Fishery Products to European Union (2007-2017) Using Root Cause Analysis,’” Jurnal Standardisasi, vol. 21, no. 2, pp. 149–160, Apr. 2019.
M. R. Rosyidi, N. Izzah, and T. K. Najahi, “‘Seven Tools untuk Menurunkan Kecacatan pada Produk Kopi,’” Jurnal Optimalisasi, vol. 6, no. 2, pp. 142–155, 2020, [Online]. Available: www.jurnal.utu.ac.id/joptimalisasi
M. Amerta Ivanda and H. Suliantoro, “ANALISIS PENGENDALIAN KUALITAS DENGAN METODE SIX SIGMA PADA PROSES PRODUKSI BARECORE PT. BAKTI PUTRA NUSANTARA.”
R. Nurlailia and E. Pujiyanto, “Seminar dan Konferensi Nasional IDEC 2020,” 2020, [Online]. Available: https://www.bps.go.id/linkTableDinamis/view/id/1133,
N. Izzah and M. F. Rozi, “ANALISIS PENGENDALIAN KUALITAS DENGAN METODE SIX SIGMA-DMAIC DALAM UPAYA MENGURANGI KECACATAN PRODUK REBANA PADA UKM ALFIYA REBANA GRESIK,” Jurnal Ilmiah Soulmath : Jurnal Edukasi Pendidikan Matematika, vol. 7, no. 1, pp. 13–26, May 2019, doi: 10.25139/smj.v7i1.1234.
Downloads
Additional Files
Posted
License
Copyright (c) 2023 UMSIDA Preprints Server
This work is licensed under a Creative Commons Attribution 4.0 International License.
