Analysis of Glucose Production Delays Using Fishbone Diagram, FMEA, and AHP Methods at PT. XYZ
Analisis Keterlambatan Produksi Glukosa Menggunakan Metode Diagram Fishbone, FMEA, dan AHP Di PT. XYZ
DOI:
https://doi.org/10.21070/ups.7422Keywords:
Production Delays, Glucose, Maintenance, Fishbone Diagram, FMEA, AHP, Risk of FailureAbstract
PT. XYZ faces challenges in liquid glucose production due to decreased machine performance, frequent maintenance, and factors related to raw materials, employees, and consumers. Production capacity drops by 20% of the daily target, reducing overall effectiveness. This study aims to identify the causes of production delays, evaluate failure risks, and develop solutions to enhance efficiency. The methods used include the Fishbone Diagram to identify root causes, FMEA to assess potential failures, and AHP to analyze and prioritize solutions. The results indicate that the main causes of delays are inadequate machine maintenance and external constraints such as raw materials, employees, and consumers. Recommendations derived from AHP and FMEA assist the company in optimizing machine maintenance and improving overall production management.
Downloads
References
Y. Shentiya Dewi, N. Laila, I. Fatyasari Nata, J. A. Yani Km, and K. Selatan, “Prosiding Seminar Nasional Teknik Kimia ‘Kejuangan’ Produksi Glukosa Cair Fungsional dengan Ekstrak Jahe dari Hidrolisis Pati Kulit Singkong,” Jur. Tek. Kim., no. April, pp. 1–1, 2019.
D. Lorenza and T. Rahman, “Analisis Penyebab Keterlambatan Proses Produksi Proyek Cradle Dengan Metode Fault Tree Analysis (Fta),” J. Logist., vol. 1, no. 2, pp. 36–42, 2023, [Online]. Available: https://journal.iteba.ac.id/index.php/logistica/article/view/108
R. S. Wulandari, L. Hakim, and R. F. Haris, “Analysis of Product Defects in the Packing Production Process at PT.XYZ Using FTA and FMEA Methods,” J. Knowl. Ind. Eng., vol. 9, no. 1, pp. 52–60, 2022, [Online]. Available: http://jurnal.yudharta.ac.id/v2/index.php/jkie
T. Hidayat, Z. Najah, N. A. Putri, and Z. Zulmaneri, “the Evaluation of Good Manufacturing Practices (Gmp) in Fish Processing Sme Center Case Study of Balikpapan City,” Food Sci. J., vol. 1, no. 1, p. 45, 2019, doi: 10.33512/fsj.v1i1.6245.
A. Agrawal and S. Halder, “Identifying factors affecting construction labour productivity in India and measures to improve productivity,” Asian J. Civ. Eng., vol. 21, no. 4, pp. 569–579, 2020, doi: 10.1007/s42107-019-00212-3.
U. Baig Benazir Bhutto Shaheed University Lyari Karachi et al., “CRUCIAL CAUSES OF DELAY IN COMPLETION AND PERFORMANCE MANAGEMENT OF THE CONSTRUCTION WORK: STUDY ON THE BASE OF RELATIVE IMPORTANCE INDEX Technical SCIENCE ⚙ View project Conventional and Islamic Banking View project CRUCIAL CAUSES OF DELAY IN COMPLETION ,” no. 04, 2022, doi: 10.17605/OSF.IO/SRCK4.
P. Bialowolski, E. McNeely, T. J. VanderWeele, and D. Weziak-Bialowolska, “Ill health and distraction at work: Costs and drivers for productivity loss,” PLoS One, vol. 15, no. 3, pp. 1–15, 2020, doi: 10.1371/journal.pone.0230562.
M. O. Sanni-Anibire, R. Mohamad Zin, and S. O. Olatunji, “Causes of delay in the global construction industry: a meta analytical review,” Int. J. Constr. Manag., vol. 22, no. 8, pp. 1395–1407, 2022, doi: 10.1080/15623599.2020.1716132.
C.-D. Baltag and C. O. Morariu, “Quality and Risk Management in Industrial Production Systems: A Literature Review,” Bull. Polytech. Inst. Iași. Mach. Constr. Sect., vol. 68, no. 3, pp. 75–112, 2022, doi: 10.2478/bipcm-2022-0026.
H. H. Azwir, “Improving the Finishing Process of Food Packaging Products Using DMAIC Method,” J. Rekayasa Sist. Ind., vol. 11, no. 2, pp. 129–144, 2022, doi: 10.26593/jrsi.v11i2.5318.129-144.
D. Thakkar, J. Vyas, and U. Upadhyay, “Review on total quality management,” Natl. J. Pharm. Sci., vol. 2, no. 2, pp. 70–83, 2022, [Online]. Available: www.pharmajournal.net
B. Iles, “Supply Chain Risk Management in a Finnish Manufacturing Organisation ’ s Maritime Delivery Network,” no. January, 2023.
P. P. Pontororing and A. Andika, “Analisis Risiko Aktivitas Pekerjaan Karyawan Perusahaan Ritel Dengan Metode FMEA dan Diagram Fishbone,” J. Kaji. Ilm., vol. 19, no. 1, p. 1, 2019, doi: 10.31599/jki.v19i1.317.
Z. Wu, W. Liu, and W. Nie, “Literature review and prospect of the development and application of FMEA in manufacturing industry,” Int. J. Adv. Manuf. Technol., vol. 112, no. 5–6, pp. 1409–1436, 2021, doi: 10.1007/s00170-020-06425-0.
H. C. Wahyuni and P. Handayani, “The Development of Strategies to Increase the Productivity of Fisheries Agro-industry Based on Halal Product Assurance System Using Failure Mode Effect Analysis (FMEA),” Ind. J. Teknol. dan Manaj. Agroindustri, vol. 12, no. 1, pp. 60–72, 2023, doi: 10.21776/ub.industria.2023.012.01.6.
M. Anisa, B. Burhan, and C. Indarto, “Food Safety Risk Analysis of Songkem Duck Using Failure Mode and Effect Analysis ( FMEA ) Method Analisis Risiko Keamanan Pangan pada Bebek Songkem Menggunakan Metoda Failure Mode and Effect Analysis ( FMEA ),” vol. 8, no. 1, pp. 46–59, 2024.
Nelfiyanti, B. Setiawan, and A. Setiawan, “Analisis Faktor Keterlambatan Pengiriman Produk Ke Konsumen Dengan Menggunakan Metode Fmea Pt.Mrp,” no. April, pp. 1–9, 2024.
I. Dwi febryanto, R. Berlianto, and P. Prihono, “Application of the Analytical Hierarchy Process (AHP) Method in Selecting Warehouse Locations for Onlineshop Goods Storage (Case Study: Expedited Shipment of Finished Goods),” PROZIMA (Productivity, Optim. Manuf. Syst. Eng., vol. 6, no. 2, pp. 120–129, 2023, doi: 10.21070/prozima.v6i2.1578.
A. Irawan, R. Rohaniah, H. Sulistiani, and A. T. Priandika, “Sistem Pendukung Keputusan Untuk Pemilihan Tempat Servis Komputer di Kota Bandar Lampung Menggunakan Metode AHP,” J. Tekno Kompak, vol. 13, no. 1, p. 30, 2019, doi: 10.33365/jtk.v13i1.267.
N. Badariah, D. Sugiarto, and C. Anugerah, “Penerapan Metode Failure Mode and Effect Analysis (Fmea) Dan Expert System (Sistem Pakar),” Semin. Nas. Saints dan Teknol., vol. 1, no. 8, pp. 1–10, 2016.
A. Lestari and N. A. Mahbubah, “Analisis Defect Proses Produksi Songkok Berbasis Metode FMEA Dan FTA di Home - Industri Songkok GSA Lamongan,” J. Serambi Eng., vol. 6, no. 3, 2021, doi: 10.32672/jse.v6i3.3254.
Downloads
Additional Files
Posted
License
Copyright (c) 2025 UMSIDA Preprints Server
This work is licensed under a Creative Commons Attribution 4.0 International License.
