Risk Based Productivity Improvement Strategy in Sugar Factories
Strategi Peningkatan Produktivitas Berbasis Risiko pada Pabrik Gula
DOI:
https://doi.org/10.21070/ups.7359Keywords:
Risk Mitigation, FMEA, AHP, Expert ChoiceAbstract
PT. XYZ is inseparable from several risks that result in the disruption of the production process such as the suspension of the milling process, production downtime and high repair costs, and sugarcane milling that is not optimal. This research aims to develop a risk mitigation strategy to increase company productivity. The method used to identify potential failures in the production process is FMEA, which serves to detect potential machine failures. In addition, the AHP method is used to assist in hierarchical decision-making based on expert assessment. The results showed that the highest risk damage to the sugarcane grinding gear box, with a RPN value of 270. Therefore, the main strategic recommendations for PT. XYZ which was formulated using the AHP with the help of Expert Choice software produced an improvement proposal with the highest value, namely the regular addition of grease, which had a score of 0.298.
Downloads
References
G. Ramayanti, G. Sastraguntara, and S. Supriyadi, “Analisis Produktivitas dengan Metode Objective Matrix (OMAX) di Lantai Produksi Perusahaan Botol Minuman,” J. INTECH Tek. Ind. Univ. Serang Raya, vol. 6, no. 1, pp. 31–38, 2020.
H. Hartono and F. Fatkhurozi, “Penerapan Kaizen Untuk Mengurangi Loss Time Dalam Peningkatan Produktivitas Mesin Infrared Welding (Studi Kasus Pt. Mitsuba Indonesia),” J. Ind. Manuf., vol. 6, no. 1, p. 01, 2021.
K. Jundi Rabbani, S. Kameswara, F. Alexander Fermi Sitohang, N. Farah Maghdalena, A. Profita, and D. Kartika Rahayu Kuncoro, “Analisis Risiko dan Mitigasi Risiko pada Mebel Abi Rodim dengan Menggunakan Metode FMEA dan TOPSIS,” Performa Media Ilm. Tek. Ind., vol. 20, no. 2, p. 109, 2021.
B. Prasetyo, W. E. Y. Retnani, and N. L. M. Ifadah, “Analisis Strategi Mitigasi Risiko Supply Chain Management Menggunakan House of Risk (HOR),” J. Tekno Kompak, vol. 16, no. 2, p. 72, 2022.
M. B. Yahman, D. Widada, and A. Profita, “Analisis Risiko dan Penentuan Strategi Mitigasi Pada Proses Produksi Beras,” Matrik, vol. 20, no. 2, p. 67, 2020.
A. F. Ihsan and C. B. Nurcahyo, “Analisis Risiko Kecelakaan Kerja Menggunakan Metode FMEA pada Proyek Pembangunan Jalan Tol Ruas Sigli - Banda Aceh Struktur Elevated,” J. Tek. ITS, vol. 11, no. 1, 2022.
D. A. P. Putra, H. A. Mumtahana, and S. Riyanto, “Implementasi Sistem Penilaian Karyawan Dengan Menggunakan Metode AHP (Analytical Hierarchy Process) Berbasis Website Pada Kantor POS Madiun,” Semin. Nas. Teknol. Inf. dan Komun., pp. 265–274, 2020.
M. B. Adrio and H. C. Wahyuni, “Improving Productivity Strategies With Failure Mode And Effect Analysis And Analytic Hierarchy Process Methods,” Indones. J. Innov. Stud., vol. 24, pp. 1–9, 2023.
K. S. Utami, F. D. Sitania, and A. Profita, “JIME Penerapan FMEA Dan AHP Dalam Perumusan Strategi Application Of FMEA And AHP In The Formulation Of Risk,” JIME (Journal Ind. …, vol. 6, no. 1, pp. 23–35, 2022.
M. R. Subhan et al., “Analisis Risiko dan Penentuan Strategi Mitigasi Berdasarkan Metode FMEA dan AHP (Studi Kasus: CV. Kurir Kuriran Samarinda),” J. Tek. Ind., vol. 11, no. 3, pp. 216–225, 2021.
M. Fmea and D. I. Pt, “ISSN 2548-6646 Online ANALISA RISK PRIORITY NUMBER ( RPN ) TERHADAP KEANDALAN KOMPONEN MESIN THRESHER DENGAN MENGGUNAKAN,” Jitekh, vol. 9, no. 2, pp. 74–81, 2021.
M. R. Rabbani and A. Mansur, “Design of Production System Improvement to Increase Productivity with Quality Control Circle Approach,” … (Productivity, Optim. …, vol. 8, no. 1, pp. 1–10, 2024.
Taufik, PENGENDALIAN KUALITAS PRODUK PERLENGKAPAN KAMAR MANDI (SANITARY ASESSORIES) MENGGUNAKAN METODE DMAIC. 2022.
I. Dwi febryanto, R. Berlianto, and P. Prihono, “Application of the Analytical Hierarchy Process (AHP) Method in Selecting Warehouse Locations for Onlineshop Goods Storage (Case Study: Expedited Shipment of Finished Goods),” PROZIMA (Productivity, Optim. Manuf. Syst. Eng., vol. 6, no. 2, pp. 120–129, 2023.
M. Fachrizal, A. Diana, and D. R. Utari, “Sistem Pendukung Keputusan Untuk Pemilihan Supplier Terbaik Dengan Metode Analytical Hierarchy Process Dan Simple Additive Weighting,” Ikraith-Informatika, vol. 6, no. 3, pp. 169–179, 2022.
Hamzan Wadi, Sistem Pendukung Keputusan Metode Analytic Hierarchy Process dengan PHPatauMySQL : Studi Kasus Penentuan Prioritas Usulan Kegiatan Musrenbang. 2020.
A. Assyahidiyah et al., “SISTEM PENDUKUNG KEPUTUSAN PEMILIHAN SUPPLIER,” vol. 03, no. 03, pp. 3–8, 2023.
A. Suryatri et al., “PENERAPAN METODE ANALYTICAL HIERARCHY PROCESS UNTUK MENENTUKAN PEMILIHAN E-MARKETPLACE Program Studi Sistem Informasi , STMIK Nusa Mandiri Program Studi Sistem Informasi , STMIK Nusa Mandiri Fakultas Teknologi Informasi , Universitas Bina Sarana Informati,” vol. 11, no. 2, pp. 1835–1844, 2019.
A. S. F. Utami, “Analisa Pemakaian Alat Kesehatan Sekali Pakai Dengan Metode Ahp,” Indones. J. Multidiscip. Soc. Technol., vol. 1, no. 1, pp. 25–31, 2023.
Downloads
Additional Files
Posted
License
Copyright (c) 2025 UMSIDA Preprints Server

This work is licensed under a Creative Commons Attribution 4.0 International License.