Design and Construction of an Arduino-Based Early Detection System for 3-Phase Motor and Gearbox Damage
Rancang Bangun Sistem Pendeteksi Dini Kerusakan pada Motor 3 Phase dan Gearbox Berbasis Arduino
DOI:
https://doi.org/10.21070/ups.10087Keywords:
Three-phase induction motor, gearbox, early fault detection, ArduinoAbstract
Three-phase induction motors and gearboxes play a crucial role as prime movers in various industrial systems. Damage to these components, particularly bearings, is generally caused by increased temperature, excessive vibration, and failure of the lubrication system, which can result in machine downtime and production losses. This study aims to design and build an Arduino-based early detection system for damage to three-phase induction motors and gearboxes. This system uses a K-type thermocouple temperature sensor with a MAX6675 module to monitor motor and gearbox temperatures, and an SW-420 vibration sensor to detect abnormal vibrations. Measurement results are displayed in real-time via a 16×2 I2C LCD. Testing was conducted by comparing sensor readings to standard measuring instruments, including testing motor temperature, gearbox temperature, vibration, and the overall system circuit. The test results show that the system has good accuracy with a low error rate and is able to detect abnormal conditions effectively.
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