This preprint has been published elsewhere.
Preprint / Version 1

Manufacturing of aluminum composite panels (ACP) using polytetrafluoroethylene (PTFE)/Teflon core material for fire resistance testing

Fabrikasi Alumunium Composite Panel (ACP) Menggunakan Material Inti Politetraflouoroetilena (PTFE)/Teflon Untuk Uji Ketahanan Api

Authors

DOI:

https://doi.org/10.21070/ups.12500

Keywords:

Aluminum Composite Panel (ACP), PTFE, Fire Resistance, Mass Loss, Aluminum 5052

Abstract

The use of conventional Aluminum Composite Panels (ACP) with Polyethylene (PE) cores poses a significant fire risk in high-rise buildings due to their low thermal stability. This study aims to fabricate and evaluate the fire resistance of ACP using Polytetrafluoroethylene (PTFE) as an alternative core material. Three specimens (B4, B5, and B6) were fabricated using Aluminum 5052 and PTFE core bonded with N 193 adhesive. The methodology involved direct fire exposure for 30 minutes, with temperature monitoring using a thermal gun and mass loss analysis. The results showed that the maximum surface temperature reached 320°C on specimen B5, which remains below the critical melting point of PTFE (327°C). Mass loss analysis indicated high stability with a very low percentage of shrinkage (under 0.5%). No flaming droplets were observed during the test, confirming that the PTFE core maintains structural integrity and provides superior fire safety compared to conventional ACP.

References

A. Riyanti, N. D. Pratiwi, N. Y. Nainggolan, N. R. Sardi, and A. B. Satrya, “Globalisasi dan Transfer Teknologi: Penopang Industri Manufaktur pada Perkembangan Marketplace di Regional ASEAN,” Review of International Relations (Jurnal Kajian Ilmu Hubungan Internasional), vol. 3, no. 1, pp. 65–78, 2021, doi: 10.24252/rir.v3i1.20562.

M. Tanubrata, “Bahan-Bahan Konstruksi dalam Konteks Teknik Sipil,” Jurnal Teknik Sipil Fakultas Teknik, Universitas Kristen Maranatha, vol. 15, p. 23, 2015.

Radinal, M. R. Putra, dan S. Wijaya, “Perbandingan Biaya dan Waktu Pekerjaan Pelapis Dinding Luar antara Konvensional dan Aluminium Composite Panel (ACP),” Jurnal Civronlit Unbari, vol. 2, p. 13, 2022.

R. Bahari dan C. Anam, “Pemanfaatan Potongan Aluminium Composite Panel (ACP) sebagai Work Station,” dalam Seminar Teknologi Perencanaan, Perancangan, Lingkungan, dan Infrastruktur FTSP ITATS, p. 5, 2019.

H. R. Wingrum dan I. P. Rochana, “Perbandingan dan Penerapan Material Fasad ACP dan Aluminium Sheet terhadap Iklim Tropis pada Bangunan Apartemen di Surabaya,” dalam SIAR V 2024: Seminar Ilmiah Arsitektur, p. 9, 2024.

J. Chen, W. Yan, dan G. Shen, “Climate Change and Building Façade Materials: A Review of Impacts and Mitigation Strategies,” 2019.

R. Sihotang, B. M. Suherlan, dan D. Rahmawaty, “Analisis Perbandingan Penggunaan Gypsum, GRC, ACP, Panel Anyaman Rotan Sintetis dalam Interior Rumah dan Gedung,” Jurnal Rekayasa Teknologi Nusa Putra, vol. 7, p. 12, 2021.

P. H. Tjahjanti, Iswanto, E. Widodo, dan S. Pramuji, “Examination of Thermoplastic Polymers for Splicing and Bending,” Nano Hybrids and Composites, vol. 38, pp. 87–97, 2023.

L. Arroja, I. Capela, A. C. Dias, dan P. Quinteiro, “Environmental Impact of Building Materials: Production, Processing, and Transportation of Concrete,” tahun publikasi belum tersedia.

P. H. Tjahjanti, A. Fahruddin, Mulyadi, S. H. Sujiatanti, M. E. Wicaksono, dan R. B. Jakaria, “Core Material Manufacturing Study on Aluminum Composite Panel (ACP),” Journal of Engineering Sciences (ImproSci), vol. 2, no. 3, Des. 2024. [Online]. Available: https://annpublisher.org/ojs/index.php/improsci/article/view/579

P. H. Tjahjanti, Mulyadi, dan M. E. Wicaksono, “Analysis of Polytetrafluoroethylene (PTFE) Fire Resistance as Core Material for Aluminium Composite Panel (ACP),” JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering), vol. 10, no. 1, 2025. ISSN: 2541-6332. E-ISSN: 2548-4281. [Online]. Available: http://ejournal.umm.ac.id/index.php/JEMMME

M. E. Wicaksono, P. H. Tjahjanti, M. I. Mauliana, dan E. Widodo, “Simulasi Numerik Aluminium Composite Panel (ACP) dengan Variasi Material Inti,” dalam Prosiding Seminar Sosial Politik, Bisnis, Akuntansi dan Teknik (SOBAT), vol. 6, pp. 189–196, Feb. 2025, doi: 10.32897/sobat.2024.6.1.4182. [Online]. Available: https://www.researchgate.net/publication/389875129

Posted

2026-10-07