Quality Control of Processed Meat Using Failure Modes and Effects Analysis (FMEA) and Root Cause Analysis (RCA) Methods
Pengendalian Kualitas Olahan Daging dengan Metode Failure Modes and Effects Analysis (FMEA) dan Root Cause Analysis (RCA)
DOI:
https://doi.org/10.21070/ups.11465Keywords:
Quality control, Failure Mode And Effect Analysis (FMEA), RCA (Root Cause Analysis)Abstract
PT. XYZ is a company engaged in the meat processing industry, located in Sidoarjo. The high rate of product failures is due to the lack of systematic analysis of the factors causing defects, so a comprehensive quality control approach is required. The results of the FMEA analysis showed that white fat spots occupied the first priority with an RPN value of 281. There are four critical factors that cause white fat spots, including the human aspect (lack of training and visual inspection), machine (unavailability of temperature alarms and suboptimal cooling machines), method (absence of SOPs and product classification), and material (moisture contamination and substandard raw material specifications). The implementation of
these recommendations is expected to be able to reduce the level of rejected products, increase product quality
consistency, and meet consumer satisfaction standards in a sustainable manner.
Downloads
References
I. Mukti and Y. Utomo, “Penerapan Metode Dmaic Dalam Pengurangan Cacat Produk Labelstock Dengan Pendekatan Six Sigma,” pp. 1–17, 2024.
A. H. R. Fitriana, D. Sari, Pengendalian dan Penjaminan Mutu. 2021.
A. L. Hakim, W. Widiasih, T. Industri, and F. Teknik, “Evaluation of Quality Failures in the Production Process Using the Seven Tools and Failure Mode and Effect Analysis ( FMEA ) Evaluasi Kegagalan Kualitas Proses Produksi Menggunakan Metode Seventools dan Failure Mode and Effect Analysis ( FMEA ),” vol. 9, no. 2, pp. 100–112, 2025.
E. S. Pradana, W. Sulistiyowati, P. Studi, T. Industri, and U. M. Sidoarjo, “Literature Review : Use of the Taguchi Method for Quality Improvement Literature Review : Penggunaan Metode Taguchi untuk Peningkatan Kualitas,” vol. 6, no. 2, pp. 85–96, 2022.
Y. Hisprastin and I. Musfiroh, “Ishikawa Diagram dan Failure Mode Effect Analysis (FMEA) sebagai Metode yang Sering Digunakan dalam Manajemen Risiko Mutu di Industri,” Maj. Farmasetika, vol. 6, no. 1, p. 1, 2020, doi: 10.24198/mfarmasetika.v6i1.27106.
J. M. Destree Christian, Agung Sutrisno, “PENERAPAN METODE ROOT CAUSE ANALYSIS (RCA) UNTUK MENENTUKAN AKAR PENYEBAB KELUHAN KONSUMEN Destree Christian, Agung Sutrisno, Jefferson Mende Jurusan Teknik Mesin Universitas Sam Ratulangi,” J. Online Poros Tek. Mesin, vol. 7, no. 2, pp. 111–124, 2020.
A. N. Rouf and K. Muhammad, “Analisis Perbaikan Penulisan List of Material Program Preservasi Menggunakan Metode Root Cause Analysis (Rca),” vol. 4, no. 4, pp. 452–459, 2023.
J. D. Piliang, N. C. Abdurahman, and T. T. Widodo, “ANALISIS PENYEBAB KEGAGALAN PROSES FULL BODY PAINTING PESAWAT TERBANG MENGGUNAKAN METODE FAILURE MODE AND EFFECT ANALYSIS,” Manaj. Ind. Kreat., vol. 5, no. 1, p. 125, 2021, doi: 10.36352/jik.v4i2.
Y. Syarifudin and A. Pusakaningwati, “Fmea (Failure Mode and Effect Analysis) Di Bengkel Las Mulia Utama Perkasa,” JCI J. Cakrawala Ilm., vol. 2, no. 11, pp. 4177–4188, 2023, [Online]. Available: http://bajangjournal.com/index.php/JCI
M. Anisa, B. Burhan, and C. Indarto, “Food Safety Risk Analysis of Songkem Duck Using Failure Mode and Effect Analysis ( FMEA ) Method Analisis Risiko Keamanan Pangan pada Bebek Songkem Menggunakan Metoda Failure Mode and Effect Analysis ( FMEA ),” vol. 8, no. 1, pp. 46–59, 2024.
A. Suherman and B. J. Cahyana, “Pengendalian Kualitas Dengan Metode Failure Mode Effect And Analysis (FMEA) Dan Pendekatan Kaizen untuk Mengurangi JumlahKecacatan dan Penyebabnya,” Semin. Nas. Sains dan Teknol., vol. 16, pp. 1–9, 2019.
N. Arvianti and W. Sulistiyowati, “Quality Control of Sandal Outsole Using Six Sigma Method and Failure Mode and Effect Analysis ( FMEA ) [ Pengendalian Kualitas Outsole Sandal Menggunakan Metode Six Sigma dan Failure Mode and Effect Analysis ( FMEA )],” pp. 1–12.
A. Syarifudin and J. T. Putra, “Analisa Risiko Kegagalan Komponen Pada Excavator Komatsu 150lc Dengan Metode FTA Dan FMEA Di PT. XY,” J. InTent, vol. 4, no. 2, pp. 99–109, 2021.
S. Ebrahimi, K. Vachal, and J. Szmerekovsky, “A Delphi-FMEA model to assess county-level speeding crash risk in North Dakota,” Transp. Res. Interdiscip. Perspect., vol. 16, no. July, p. 100688, 2022, doi: 10.1016/j.trip.2022.100688.
P. B. Sugiharto, E. Furqon, and O. Kustiadi, “Analisis Perbaikan Defect Pada Produk Bata Ringan Dengan Menggunakan Metode RCA (Root Cause Analysis) Pada Salah Satu Perusahaan Bata Ringan di Serang Timur,” J. Ilm. Tek. dan Manaj. Ind., vol. 3, no. 1, pp. 157–170, 2023, [Online]. Available: https://taguchi.lppmbinabangsa.id/index.php/home/article/view/66%0Ahttps://taguchi.lppmbinabangsa.id/index.php/home/article/download/66/62
N. Petty Wahyuningtyas, D. Eka Ratnawati, and N. Yudi Setiawan, “Root Cause Analysis (RCA) berbasis Sentimen menggunakan Metode K-Nearest Neighbor (K-NN) (Studi Kasus: Pengunjung Kolam Renang Brawijaya),” J. Pengemb. Teknol. Inf. dan Ilmu Komput. , vol. 7, no. 5, pp. 2515–2520, 2023, [Online]. Available: http://j-ptiik.ub.ac.id
D. Redantan, “Mengevaluasi Penyebab Material Shortage Dengan Menggunakan Metode Root Cause Analysis (Rca) Di Pt. Rms,” PROFISIENSI J. Progr. Stud. Tek. Ind., vol. 11, no. 1, pp. 099–106, 2023, doi: 10.33373/profis.v11i1.5447.
Dini Retnowati, G. W. M. Yusup, and Ronald Sukwadi, “NAL HEURISTIC ISSN(p) 1693-8232 ISSN(e) 2723-1585 ANALISIS PRODUKTIVITAS PRODUK OBAT HERBAL DENGAN PENDEKATAN OBJECTIVE MATRIX (OMAX) DAN ROOT CAUSE ANALYSIS (RCA),” p. 6, 2023.
Y. Yevlampiyeva, “The effectiveness of implementing the HACCP system to ensure the quality of food products in regions with ecological problems,” no. November, 2024, doi: 10.3389/fsufs.2024.1441479.
Downloads
Additional Files
Posted
Categories
License
Copyright (c) 2026 UMSIDA Preprints Server
This work is licensed under a Creative Commons Attribution 4.0 International License.
