Risk Control Analysis Embroidery Process Using Failure Mode and Effect Analysis and Fault Tree Analysis
Analisis Pengendalian Risiko Proses Bordir Menggunakan Failure Mode and Effect Analysis dan Fault Tree Analysis
DOI:
https://doi.org/10.21070/ups.10765Keywords:
Risk Analysis, Failure Mode and Effect Analysis (FMEA), Fault Tree Analysis (FTA), Embroidery Production Process, Quality ControlAbstract
The embroidery industry is highly competitive, requiring companies to produce high-quality products. However, embroidery process still exhibits a relatively high level From July to December, total production reached 22,000 units, with 1,200 defective units, or approximately 5,45%. This study aims to determine the highest risk level in the embroidery process using the FMEA method, analyze the root causes using FTA, and provide recommendations for improvement. The results showed seven types of risks in the embroidery process. Based on the FMEA analysis, the first highest risk was the embroidery machine stopping suddenly (RPN 432), the second was thread breaking while the machine was running (RPN 384), and the third was embroidery wrinkling or piling up during the bedding process (RPN 252). The FTA analysis showed that the main causes came from machine factors, and production process settings. Recommendations for improvement include re-checking the machine to prevent failure and re-checking before production
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