IoT-Based CIP Pump Automatic Monitoring and Control System
Sistem Monitoring dan Kontrol Otomatis Pompa CIP Berbasis IoT
DOI:
https://doi.org/10.21070/ups.10470Keywords:
Cleaning In Place, NodeMCU ESP8266, real-time monitoring, web-based control system, Industry 4.0Abstract
The food and beverage industry requires strict hygiene standards, particularly in production equipment cleaning. This study develops a web-based control and monitoring system for the supply pump in the Cleaning In Place (CIP) process of Sanko machines to improve cleaning efficiency and consistency. Using the waterfall methodology, the system integrates a NodeMCU ESP8266 with a Danfoss VLT Aqua Drive FC 202 inverter via a 4-channel relay module. The web interface is built with PHP, MySQL, and Bootstrap. The system provides Manual and Auto modes for flexible operation. Testing results show an 80% success rate in controlling two flowrate setpoints (15,000 l/h and 8,000 l/h), with stable HTTP-JSON communication and an average response delay of 1 second. Real-time monitoring updates operational parameters every second. This research supports CIP optimization through digitalization and Industry 4.0 implementation.
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