The Effect of Underwater Friction Stir Spot Welding Process Parameters on Brinnel Hardness and AA1100 Alloy Joint Microstructure
Pengaruh Parameter Proses Underwater Friction Stir Spot Welding Terhadap Kekerasan Brinnel Dan Mikrostruktur Sambungan Paduan AA1100
DOI:
https://doi.org/10.21070/ups.10033Keywords:
Underwater Friction Stir Spot Welding, AA1100 Aluminum, Brinell Hardness, Microstructure, Taguchi Method, ANOVAAbstract
Underwater Friction Stir Spot Welding (UFSSW) is a modified Friction Stir Spot Welding (FSSW) process that utilizes a water medium to control heat input and cooling rate during welding. This study investigates the effects of UFSSW process parameters on the Brinell hardness and microstructure of AA1100 aluminum alloy joints. The investigated parameters include tool rotational speed, water medium temperature, and holding time, arranged using a Taguchi L9 (3³) experimental design. Brinell hardness testing was performed on the front and back sides of the joints, while microstructural observations were conducted in the Base Metal, HAZ, TMAZ, and Weld Nugget regions. ANOVA results indicate that holding time and water temperature lead to the rejection of H₀ (p < 0.05), whereas tool rotational speed results in the acceptance of H₀. The weld nugget exhibits a dense and homogeneous microstructure associated with higher hardness.
Downloads
References
D. Fadhillah, H. Widiantoro, and K. Kunci, “Pengaruh Inovasi Alat Bantu pada Efisiensi dan Kualitas Pengelasan Sambungan Pipa Longitudinal dengan GMAW,” pp. 24–25, 2024.
X. Li, Z. Zhang, Y. Peng, and D. Yan, “Microstructure and mechanical properties of underwater friction stir welding of CNT / Al-Cu-Mg composites,” J. Mater. Res. Technol., vol. 18, pp. 405–415, 2022, doi: 10.1016/j.jmrt.2022.02.089.
A. Zayadi and E. S. T, “Pengaruh Waktu Tempering terhadap Karakter Baja s45c Pasca Quenching pada 950 o c dan Tempering 500 o c,” pp. 34–65.
B. T. Pengelasan, U. Friction, and S. Welding, Teknologi Pengelasan Underwater Friction Stir Welding : Teori , Praktik , dan Aplikasi pada Material Aluminum Alloy.
A. Rahmatika, S. Ibrahim, M. Hersaputri, E. Aprilia, J. Teknologi, and I. Teknologi, “STUDI PENGARUH VARIASI KUAT ARUS TERHADAP SIFAT MEKANIK HASIL PENGELASAN GTAW ALUMINIUM 1050 DENGAN FILLER ER 4043,” pp. 47–54.
A. Vol, P. Semarang, A. Manova, L. Root, G. L. Model, and O. Anova, “Multivariate Analysis of Variance ( MANOVA ).,” vol. 9, no. 1, pp. 37–53, 2018.
A. M. Kurniawan et al., “PROSES UNDERWATER FRICTION WELDING UNTUK DISSIMILAR METAL ANTARA AISI 1045 DENGAN STAINLESS STEEL 304,” vol. 11, no. 3, pp. 163–168, 2023.
A. K. Jassim and R. K. Al-subar, “Studying the Possibility to Weld AA1100 Aluminum Alloy by Friction Stir Spot Welding,” vol. 11, no. 9, pp. 645–651, 2017.
P. Penelitian, T. Minyak, and B. Lemigas, “( The Factor that Affect the Precision and Accuracy of Test Result Data within Determine the Laboratory Compentency Level ),” pp. 49–63, 2017.
M. Arizal and P. Widodo, “Study of Friction Stir Welding Process Parameters for Welding AA6061-T651 Material with Corner Joints 90 ° on Macro Structures [ Studi Parameter Proses Friction Stir Welding pada Pengelasan Material AA6061-T651 dengan Sambungan Sudut 90 ° Terhadap Struktur Makro ],” pp. 1–13.
R. Adira, “Pengaruh kecepatan penarikan dan lubrikasi terhadap kualitas permukaan dan mikrostruktur pada proses penarikan aluminium 6061,” 2024.
N. Subarkah, PENGARUH FORGING PRESSURE DAN KECEPATAN PUTARAN TERHADAP SIFAT MEKANIK PADA SAMBUNGAN DISSIMILAR METAL Al-Cu DENGAN METODE FRICTION WELDING UNIVERSITAS SULTAN AGENG TIRTAYASA CILEGON - BANTEN PUTARAN TERHADAP SIFAT MEKANIK PADA SAMBUNGAN DISSIMILAR METAL Al-Cu DENGAN METODE FRICTION. 2024.
V. Saumitra, Y. Singh, and S. K. Ekghara, “Materials Science : An Indian Journal Review on Underwater Friction Stir Welding of Aluminum Alloys,” vol. 19, no. 9, pp. 1–31, 2022, doi: 10.37532/0974-7486.22.19.001.
S. Yasinta, T. N. Wibowo, R. Dwi, and W. Saputro, “Pengaruh Variasi Elektroda dan Kuat Arus Terhadap sifat Mekanik dan Struktur Mikro Sambungan Las SMAW Baja ST 60,” vol. 5, no. 2, pp. 21–29, 2025.
M. I. P and M. Darsin, “SIFAT MEKANIK DAN STRUKTUR MIKRO ALUMINIUM AA1100 HASIL PENGELASAN FRICTION STIR WELDING DENGAN VARIASI FEED RATE,” vol. 0.
R. Firdaus and A. Ahfas, “STUDY OF UNDERWATER FRICTION STIR WELDING PROCESS PARAMETERS ON AA6005-T6 MATERIAL FOR MARINE INDUSTRY AND UNDERWATER STRUCTURE,” vol. 16, no. 2, pp. 721–733, 2025, doi: 10.21776/jrm.v16i2.1922.
Mulyadi, S. T., & Iswanto, I. (2020). Teknologi Pengelasan.
Downloads
Additional Files
Posted
License
Copyright (c) 2026 UMSIDA Preprints Server

This work is licensed under a Creative Commons Attribution 4.0 International License.
